Dust explosion protection in Europe

B-FLAP explosion isolation valve

Producer: RSBP

The B-FLAP passive explosion isolation flap valve is a reliable safety device designed to prevent the propagation of flames and shock waves into adjacent areas of process equipment. This explosion isolation flap valve acts as a mechanical check valve and is used wherever combustible dust is present – in filtration separators, cyclones, dryers, mills, aspiration systems, and similar industrial plants.

The B-FLAP explosion isolation valve is manufactured in compliance with the European Parliament and Council Directive 2014/34/EC and standards EN 16447, EN 15089, and EN ISO 80079-36. Classified as explosion-proof equipment, it belongs to equipment group II and can be applied in zones 20 and 2 (inside B-FLAP I) as well as zones 21 and 1 (outside the unit).

Note: The isolation flap valve is not intended for use in explosive gas or hybrid environments.

  • Description
  • Technical features
  • Documentation
  • Installation & Maintenance
Description

During normal operation, the non-return damper blade of the explosion isolation flap is either kept open by the airflow energy or secured by the RPD locking mechanism. The second option offers higher operational safety, ensuring the device remains open without causing unwanted pressure losses in the duct system.

In the event of an explosion, the air shock wave forces the explosion isolation valve to close and lock in the shut position. This passive mechanical action effectively stops the spread of flames and pressure waves through pipelines, providing reliable industrial explosion protection.

Advantages

  1. Suitable for pipes from DN 100 to DN 800.
  2. Mechanical principle of operation. Does not depend on power supply.
  3. Does not require complex maintenance. It is sufficient to keep the valve free from dirt.
  4. Can be operated in ambient temperatures from -40°C to 80°C (-20°C to 60°C for versions with electrical components).
  5. Operation is independent of the concentration of combustible dust in the pipeline, provided that maintenance intervals are observed.
Technical features

Passive explosion isolation valve B-FLAP is made of structural steel. Stainless steel on request. Coating is Komaxit (RAL 3000 – red). Can be painted in any other colour on request.

Available in various dimensions:

Size ØA (мм) ØB (мм) ØC (мм) D x ØE L (мм) N (мм) P (мм) Weight (kg) Explosion hazard classes Distance for installation min. – max. (m) Устойчивость к давлению p макс. (bar) Pressure resistance p max. (bar)
DN100 152 132 100 4 x 9,5 280 287 244 9 St1, St2 3 – 7 1
DN125 177 157 125 4 x 9,5 305 308 269 11 St1, St2 3 – 7 1
DN150 202 182 150 6 x 9,5 330 337 294 13 St1, St2 3 – 7 1
DN200 253 233 200 6 x 9,5 390 387 344 18 St1, St2 3 – 7 1
DN250 303 283 250 6 x 9,5 510 502 417 40 St1, St2 4 – 7 0,65
DN280 343 317 280 8 x 9,5 560 537 447 47 St1, St2 4 – 7 0,65
DN300 363 337 300 8 x 9,5 580 552 467 50 St1, St2 4 – 7 0.65
DN315 378 352 315 8 x 9,5 600 567 482 53 St1, St2 4 – 7 0.65
DN355 418 392 355 8 x 9,5 630 607 522 61 St1, St2 4 – 7 0.65
DN400 464 438 400 8 x 9,5 695 652 568 77 St1, St2 4 – 7 0.65
DN450 514 488 450 8 x 9,5 750 702 619 88 St1 4 – 7 0.8
DN500 564 538 500 8 x 9,5 800 752 669 101 St1 4 – 7 0.8
DN560 664 629 560 16 x 14 930 838 745 157 St1 4 – 7 0,8
DN630 734 698 630 16 x 14 1005 908 815 180 St1 4 – 7 0,8
DN710 814 775 710 16 x 14 1156 1103 962 305 St1 3 – 7 0,7
DN800 904 861 800 24 x 14 1246 1193 1052 351 St1 3 – 7 0,7

The B-FLAP non-return valve can be optionally equipped:

  1. Terminal box for connection of electrical components.
  2. Intrinsically safe relay. Required if sensors are connected.
  3. Optional counter flange to be welded to the pipework.
  4. Special flange seals in customer-specified material.
  5. Damper position sensor. This provides a signal to close the valve for use in plant automation.
  6. Fouling sensor. Reports the accumulation of a significant layer of product in the valve body for timely maintenance.
Documentation

B-FLAP I datasheet
En
  • En
B-FLAP I designsheet
En
  • En
DUST SENSOR datasheet
En
  • En
Installation

The following rules must be observed when selecting and installing the passive isolation flap valve:

  • The combustible dust explosion class must comply with B-FLAP;
  • Observe the minimum and maximum installation distances, tilt angle and installation space as specified in the operating instructions;
  • Valve size must correspond to the pipe diameter or adapters with an angle of inclination α ≤ 16° must be used;
  • Explosion-proof valve may only be exposed to an explosion wave propagation in one direction.

If isolation flap valve cannot be installed horizontally, it can be installed with a certain inclination α ≤ 90°. Note that the intended direction of detonation must always be horizontal or downward.

Important. B-FLAP must be mounted and operated so that no electrostatic charge can arise on its outer jacket. For example, it is not recommended to clean the explosion-proof valve with a dry cloth.

The scope of delivery includes:

  • Assembly and operating instructions;
  • Work log;
  • Delivery notification;
  • EC Declaration of Conformity 2014/34/EU.
Maintenance

The operator must assign a person to be responsible for the safe operation and correct condition of the explosion-proof valve. This must be a qualified person who has undergone appropriate training and has no health-related contraindications.

The maintenance intervals should be determined by the operator on the basis of the manufacturer’s instructions and the operating conditions. Recommended intervals:

  • 1st maintenance interval — 1 week after commissioning;
  • 2nd maintenance interval — one month after commissioning;
  • 3rd service interval — after 3 months after commissioning;

The shortest maintenance interval is once a year. The valve is inspected for clogging by material carried in the pipeline, as this may impair the function of the unit. If necessary, mechanical cleaning is carried out.

A maintenance schedule is to be drawn up to ensure that the explosion-proof valve is always in perfect condition.

All maintenance work must be recorded in a work log. It is included in the scope of supply.

Advantages of working with ATEX.CENTER

The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
We open representative offices where our customers work. The customer saves time on service maintenance.
We open representative offices where our customers work. The customer saves time on service maintenance.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.

See also

HRD barrier
HRD barrier
Quick-acting slide valve GATEX PRO
Quick-acting slide valve GATEX PRO
Vent panel VPS
Vent panel VPS
Flameless vent device FLEX R PRO
Flameless vent device FLEX R PRO
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