Dust explosion protection in Europe

GATEX quick-release gate valve

Producer: RSBP

The device is used for active containment of explosion in pipelines. The GATEX gate valve is designed in accordance with the European directive 2014/34/EU, based on standards EN 15 089 and EN ISO 80079-36. It belongs to device group II, for explosion hazard area inside the gate valve 20,0 (Ga, Da) and outside the gate valve 22,2 (Gc, Dc).

  • Description
  • Technical features
  • Documentation
  • Installation & Maintenance
Description

All maintenance work must be recorded in a work log. It is included in the scope of supply.

  • Mechanical – the valve structure, locking blade and connecting flanges;
  • Pneumatic – valves, piping, pressure gauge and silencers;
  • Electrical – electrical coils, pneumatic actuator, wiring, sensors.

gatex_silo_installation_detail

This is a guillotine-type gate valve which operates on the principle of continuously monitoring the pressure of the dust/air mixture in the pipeline to be protected. If an explosion occurs, this parameter rises. The pressure sensors immediately transmit a signal to the CONEX control centre. The controller sends an electrical impulse to the pneumatic actuator, which ensures rapid closure within milliseconds of the hazardous section of the pipeline. The high response speed allows the valve to be installed in the immediate vicinity of explosive equipment.

The GATEX Guillotine Gate Valve is protected against failures. When normal operation is disturbed: pressure in the pneumatic circuit drops below 5 bar, the power supply or control signal is lost, it automatically enters into a slow closing mode and closes the pipeline.

Important. The pneumatically actuated GATEX gate valve may only be used for localisation of an explosion. This device should not be used for shutting off the main substance in a pipeline.

Advantages

  1. Provides rapid containment of an explosion – in less than 60 ms.
  2. Applicable on pipelines with nominal diameters from 50 to 200.
  3. Resistant to overpressure up to 21 bar.
  4. Can be operated at ambient temperatures from -5°C to 50°C (with heated casing from -30°C, with other special components up to 70°C).
  5. Can be installed in close proximity to explosive equipment, thus greatly reducing the potential area of destruction in an explosion.
Technical features

We offer several types of GATEX pneumatic gate valves for different pipeline diameters – see table.

SizeA (mm)B (mm)C (mm)F (mm)G (mm)H (mm)I (mm)L (mm)Weight (kg)
DN 501651255023033619343683744
DN 6518514565245344202,546888448
DN 801608026035120549392451
DN 100220180100280379235553100458
DN 125250210125305391273628110464
DN 150285240150335406310703120473
DN 200340295200390458,53858531404100

The GATEX pneumatic anti-explosion gate valve can be operated in automatic or manual mode.

The main part of the GATEX gate valve: the body, the entire pneumatic part, is made of aluminium alloy. Other components, such as the locking blade, are made of stainless steel.

When the valve is installed outdoors, a heated waterproof cover is used to protect it from adverse climatic conditions.

GatEx_09

Documentation

GATEX datasheet
En
  • En
GATEX IVM datasheet
En
  • En
HEATBAG GATEX datasheet
En
  • En
GATEX user manual
En
  • En
GATEX IVM user manual
En
  • En
Installation

The GatEx anti-explosion slide gate valve is supplied fully assembled. It necessarily includes the sensors, the CONEX control centre and the CONEX-IVM gate valve control unit.

Before installation, it is necessary to check the integrity of the original packaging, the surfaces of all parts and flange gaskets. If any defects are detected, contact the dealer or the manufacturer immediately.

The GATEX gate valve may only be mounted on the pipeline by qualified personnel. We provide a set of instructions and drawings together with the device, but it is a dangerous mechanism.

If the installation distance is too short, the explosion will not be localised and will go through the pipeline. If it is too long, the gate valve will collapse from the overpressure of the shockwave.

The scope of delivery includes:

  • commissioning protocol;
  • an act of handover;
  • an installation document;
  • functional test certificate;
  • a record of staff training;
  • EC Declaration of Conformity according to 2014/34/EU;
  • GatEx gate valve system checklist;
  • maintenance and repair log;
  • CONEx control centre manual;
  • CONEX IVM control centre manual;
  • manual for the DetEx pressure transmitter.

On request we will provide a drawing of the connecting flanges and wiring diagram of the solenoid valves.

Maintenance

The operator must assign a person to be responsible for the safe operation and maintenance of the GATEX anti-explosion gate valve. In addition, a manual must be drawn up based on the manufacturer’s instructions for the device.

The maintenance intervals should be determined by the operator according to the operating conditions, e.g. the rate of clogging of the pipeline space. We recommend intervals from 2 weeks after initial operation up to an average of once a month.

Maintenance of the valve consists of regular inspection for mechanical damage or heavy fouling of the cleaning chamber of the gate valve. This activity may only be carried out by a trained person.

All maintenance activities are recorded in the maintenance and repair log issued in the delivery set.

The service interval for the GATEX pneumatic gate valve is 6 months.

Advantages of working with ATEX.CENTER

The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
We open representative offices where our customers work. The customer saves time on service maintenance.
We open representative offices where our customers work. The customer saves time on service maintenance.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.
Consultation

Do you want to protect your production?

Sign up for a consultation with our experts and we'll give you all the information you need about how we can help.