Dust explosion protection in Europe

WATER SHOT cylinder

Producer: RSBP

The WATER SHOT cylinder is a special HRD cylinder equipped with a quick-opening valve and other accessories, which is filled with water (H2O) instead of normal explosive powder.

  • Description
  • Technical features
  • Documentation
  • Installation
Description

Like the HRD system, it is designed for active suppression of an explosion at its incipient stage. WATER SHOT cylinder is used where explosive suppressant powder cannot be used. Primarily in the food industry, where the extinguishing agent clogs equipment and damages the purity of finished products.

The principle of construction and operation is similar to the HRD system. Pressure transducers or optical sensors detect the onset of an explosion and transmit the information to the control centre – the CONEX controller. This processes the signal and triggers the water cylinders. As a result, the pressure and temperature of the dust/air mixture is reduced to safe levels. The entire process takes no more than 60 ms.

ADVANTAGES

  1. Does not contaminate equipment with extinguishing powder. Can be used in the food and pharmaceutical industries where strict hygiene requirements exist.
  2. Suppresses explosions quickly – no more than 60 ms elapses between detection and application of the suppressant. No explosion products leave the premises.
  3. Easy to assemble – it takes only two steps to assemble, using ready-made blueprint kits and assembly instructions.
  4. Easy to maintain – we will provide a detailed instruction manual, outlining the frequency of all operations. The customer’s employees only have to visually check that the components are clean and undamaged and check the cylinder pressure monthly.
  5. It is installed without changing the design of the existing technological equipment.
  6. Can be used in open areas and in confined spaces.
  7. The active elements can be easily replaced after use.
Technical features

DETEX pressure detector:

  • internal memory;
  • independent data archiving;
  • adapters for vibration process and high temperatures;
  • special versions for the pharmaceutical or food industry.

Optical detector LUMEX 1::

  • Infra-red spark and flame detector;
  • Wide viewing angle;
  • Response in less than 30 ms.

LUMEX 4 optical detector::

  • Suitable for the detection of acetone vapours;
  • Suitable for use at high temperatures.

CONEX controller::

  • System status display;
  • Service mode switches;
  • Data collection, processing and archiving;
  • Battery for 4 hours of operation.

WATER SHOT cylinders::

  • Fast-opening valve;
  • 8, 20 or 50 litre capacity.
Documentation

Technical sheet CONEX
En
  • En
Technical sheet Detex
En
  • En
Technical sheet Lumex
En
  • En
Technical sheet HRD cylinders
En
  • En
Technical sheet HRD nozzles
En
  • En
Catalog
Ru
  • Ru
Installation

Detectors and HRD-capacitors (active elements) are installed on the process equipment. Mounting is by means of adapters, receivers, holders, flanges, etc. Documentation with drawings is included to help you understand the mechanical assembly.

In the second step, the cabling is connected, the system is configured and parameters are set. After this, the system is put into operation. The system is handed over and the customer’s staff receives appropriate induction training. The delivery documentation includes a section on “Electrical equipment” which will help at this stage.

We will hand over to the customer:

  • Operating instructions in Russian
  • Set of assembly drawings
  • Assembly instructions
  • Certificate of conformity for TP 012 / 2011
Maintenance

A detailed user manual in Russian is included in the scope of delivery. On the basis of this, the customer draws up his own instruction manual in which he describes the action to be taken by the personnel.

Technical maintenance of the HRD barrier consists in permanent optical and visual inspection for cleanliness, mechanical integrity of all components. Once a month, the following actions must be carried out:

  • Maintenance of the pressurised air supply unit for blowing out the optical detectors, if any;
  • Monitoring of the operating pressure on the HRD cylinder pressure gauges.

All faults are reported to ATEX.CENTER by the customer.

The hrd barrier is serviced at the intervals specified in the operating manual:

  • once every 6 months – checks of HRD system and/or HRD barrier (control units, detectors, HRD receptacles);
  • once a year – checks of HRD receptacles, nozzles, extinguishing medium and its distribution, pipes;
  • Every 3 years – replacement of the internal accumulator in control units (batteries), replacement of the HRD activator;
  • every 10 years – pressure test of HRD receptacles in accordance with the applicable statutory regulations.

Advantages of working with ATEX.CENTER

The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will have no problems with the supply of components and service. ATEX.CENTER is an official distributor of the leading European distributor of explosion protection equipment RSBP spol. s r.o. Our specialists periodically confirm their qualification in his commission of expertise.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
The customer will not have any problems with the supply of components and service maintenance. ATEX.CENTER.
We open representative offices where our customers work. The customer saves time on service maintenance.
We open representative offices where our customers work. The customer saves time on service maintenance.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.
We cooperate with European experts in the field of ATEX. The customer receives professional experience in explosion protection.
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